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Machine Health Monitoring

Machine Health Monitoring (MHM) gives you continuous vibration-based condition monitoring for rotating industrial equipment. Batteryless Eversensors attached to your machinery measure vibration every ~60 seconds and automatically alert your team when levels cross the thresholds you define — catching developing problems before they become failures.

Supported Sensors​

SensorNotes
MVM Eversensor 1 (Silverglade 1.0)First generation vibration sensor
MVM Eversensor 2 (Silverglade 2.0)Adds MaxLevels data and electrical measurements
MHM 1.0Fluke MVP-based platform

Each sensor reports every ~60 seconds.

What the Platform Measures​

MeasurementUnitDescription
Vibration velocitymm/sOverall vibration intensity — primary alarm metric
Vibration accelerationmgHigh-frequency shock events
Spectral peaks (X/Y/Z)HzFrequency-domain analysis for fault characterization
Electrical fieldµT (micro-Tesla)Electromagnetic monitoring (MVM Eversensor 2)
MaxLevels—Peak vibration data between readings (MVM Eversensor 2)

Alarm System​

You configure vibration thresholds per machine. When a reading crosses a threshold, the platform updates the machine's alarm state and notifies your team.

Alarms fire on state transitions, not on every crossing. If a machine is already in an alarm state, it won't generate a duplicate alert — only a change in severity level triggers a new notification.

See Alarm Thresholds & States for configuration details.

Process State Detection​

The platform automatically determines whether each machine is running or stopped, based on vibration level. This gives you utilization context alongside your alarm data — for example, you can distinguish between a low-vibration alarm and a machine that was simply off.

  • Default ON threshold: 0.508 m/s vibration velocity (configurable per machine)
  • Minimum event duration: 5 minutes (filters out transient noise)

Full Time Waveform (FTWF) Data​

For advanced vibration analysis, the platform captures full time waveform data with frequency-domain (FFT) decomposition. This lets vibration analysts diagnose specific fault types — bearing wear, imbalance, misalignment — from the spectral signature.

The Spectral Analysis & Waterfall Charts view in Insights provides a visual interface for this data. FTWF data is also available programmatically via the REST API at /v2020-07/machines/{id}/timeseries.

See Sensor Mounting & Troubleshooting for how to physically mount a sensor and resolve common installation issues.

Sensor Health Monitoring​

Each sensor's health is tracked in three states:

StateMeaning
GoodData arriving normally
SleepSensor is conserving energy (low VCAP charge)
OfflineNo recent data received

Data Retention​

DataRetention
Raw sensor readings~1.5 years (548 days)
Sensor aggregates~6 months (180 days)
Alarm history~1.5 years (548 days)